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Long distance belt conveyor

The long-distance belt conveyor is an intelligent conveying system developed for complex terrains and extended transportation needs, employing modular design principles with single-unit conveying distances up to 20 kilometers and minimum horizontal turning radius of 300 meters.
Loading Capacity 100-3500t/h
Conveyor Length 25m-65m (65.6ft~213.25ft), Fully Extended Length
Loading Height 9.3m-22m (30.5ft~72.2ft), Max. Height
Driving Modes Fuel Diesel Driving and Electric Driving;Dust extraction, Integrated telescopic chutes (Free-fall – Cascade Design);360 degree trimmer chutes;Water suppression and many more.
Travelling Modes In-line Travel;Carousel Mode;Radial Mode;Parallel Travel;Crab Mode
Electrical Integration Communication interlinks, Radio remote controls,Fully integrated generators, Ethernet connections and many more.

Description

Core Technical Parameters

Category Parameter Range Technical Specifications
Basic Parameters    
Effective width 800-2600mm Customized per material properties
Unit length 500m-15km Terrain-adaptive design
Belt speed 0.8-4.0m/s Variable frequency speed control
Capacity    
Max capacity 12,000t/h 35°-45° troughing idler angle
Material size ≤350mm Integrated lump breaking system
Terrain Adaptation    
Longitudinal slope -25°~+28° Anti-slip deep trough structure
Horizontal turning radius ≥300m Dynamic alignment correction
Component Specifications    
Drive pulley diameter Φ630-1800mm 15-25mm rubber lagging
Impact idler spacing 0.3-1.2m Elastic support damping design

System Core Advantages

All-Terrain Capability

  • 3D route planning: The long-distance belt conveyor utilizes GIS terrain modeling to bypass obstacles like buildings and rivers, minimizing land acquisition
  • Dynamic steering system: Hydraulic-assisted steering frames achieve 300m minimum turning radius
  • Slope compensation: 28° maximum climbing capacity for mountainous mining terrain

Intelligent Maintenance System (Optional)

  • Online monitoring: Integrates 5 sensor types to track 12 real-time parameters including tension, misalignment, and temperature
  • Predictive maintenance: Big data analytics predicts bearing remaining lifespan with 3-month advance warnings
  • Remote control: SCADA system compatibility for centralized equipment management

Energy-Efficient Design

  • Permanent magnet direct drive: 96% transmission efficiency with 25% energy reduction
  • Eco-friendly belt: ST-2500 flame-retardant anti-static belt with ≤75dB operation noise
  • Solar power option: Photovoltaic storage systems save 300,000kWh annually

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