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Civil Engineering

In the civil engineering industry (such as bridge construction, road construction, and prefabricated component production), the conveyance of bulk materials (sand and gravel aggregates, cement powder, fly ash, foundation pit earthwork) faces challenges including "scattered construction sites, diverse materials, high mobility requirements, and strict environmental regulations". Relying on core equipment such as Grasshopper Conveyors (Jumping Conveyors/Portable Conveyors), Truck Unloaders, and Hopper Feeders, as well as independently developed components like idlers, rollers, and dust-collecting chutes, Zoomry Heavy Industry creates customized "mobile + efficient + environmentally friendly" conveying solutions for the civil engineering industry.

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Zoomry experts provide on-site equipment installation, usage guidance, and commissioning. If uncontrollable factors like ground conditions arise, they deliver solutions promptly. For later troubleshooting and maintenance, they also respond efficiently, fully boosting on-site efficiency. Choose Zoomry as your on-site innovation partner to ensure seamless operations and minimize interruptions.

Application Solutions for Segmented Scenarios
in the Civil Engineering Industry
Main Equipment
Tracked Grasshopper Conveyors (models ZR65D/ZR80D): Conveying capacity 200-400 tph; reinforced lattice frame (lightweight yet high load-bearing) for stable movement on muddy ground (slope ≤18°).
Receiving hopper:Ultra-low design (height matches excavator/loader unloading); hopper inner wall with wear-resistant liners (avoids clogging from wet soil adhesion).
Key Components
Idlers:HDPE material, rotational resistance ≤2N (better than GB standard’s ≤3N) — maintains low-resistance operation even with soil adhesion.
Conveyor belt:Tear-resistant polyester canvas with anti-slip surface (prevents wet soil slipping); equipped with belt deviation switches (immediate shutdown for adjustment to avoid equipment damage).
Advantages
  • Enables continuous "excavation-transfer" of foundation pit earthwork.
  • Reduces site occupation by 60% vs. traditional dump trucks (no need for truck lanes).
  • Flexible movement: Adjusts operating position anytime per excavation progress.
  • Earthwork transfer efficiency increased by 40%, effectively shortening foundation pit construction cycle.
Main Equipment Selection
ZRLS-TU Series Truck Unloaders: Belt width 1400-1800mm, conveying capacity 200-1800 tph; equipped with 2-4 lane unloading ramps (supports simultaneous unloading of multiple trucks to avoid queuing).
Pipe Belt Conveyors: Convey sand-gravel/cement to mixing stations after unloading; max turning angle 110° (flexibly bypasses temporary construction facilities without transfer platforms), reducing installation space by 40% vs. ordinary belt conveyors.
Environmental Design
Cement conveyance: Pipe belt conveyors adopt fully sealed structures; combined with non-powered dust-collecting chutes at discharge ends, dust concentration is controlled ≤5mg/m³ (complies with EU CE environmental standards).
Spill prevention:Rubber skirts at the bottom of Truck Unloader hoppers (avoid material spillage during unloading, reducing site pollution).
Application Advantages
  • Realizes integration of "multi-truck unloading - sealed conveyance - mixing feeding" in main structure construction.
  • Mixing station raw material supply interruption time drops from 1.5h/day (traditional equipment) to 0.3h/day.
  • Dust pollution reduced by 80%, helping projects meet green construction evaluation requirements.
Main Equipment Configuration
Hopper Feeder: Custom hopper (width 3.5-5.7m) with speed-adjustable internal belt; precisely controls feeding volume per prefabricated component production rhythm (accuracy error ≤±2%).
Large-incline Belt Conveyor: Max incline 18°; conveyor belt surface with pattern treatment (prevents fine aggregate sliding).
Optional for powders (cement/fly ash):Pipe belt conveyors (avoids moisture-induced caking and dust leakage).
Control & Maintenance
Intelligent control: Equipped with PLC automatic control system and HMI touch screen; operators set conveying parameters with one click to realize "unmanned" feeding.
Cleaning system: PU cleaning scrapers at belt conveyor head + brush cleaning device at tail (completely removes residual materials on belt, reducing material waste and equipment wear).
Application Advantages
  • Raw material utilization rate of prefabricated component factories rises from 92% to 98%.
  • Annual equipment maintenance frequency drops from 12 times (traditional equipment) to 5 times.
  • Effectively reduces production losses and maintenance costs; ensures continuity of prefabricated component production and stability of product quality.
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Production Efficiency Improvement

Adapts to scenarios; mine bulk conveying efficiency up 30%-50%, 24/7 operation ensures production continuity and boosts annual output.

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Safety & Environmental Protection

Sealed conveyance + low-noise design meets EU/North America mining standards; reduces dust/noise impact on workers, lowering safety compliance risks.

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Cost Optimization

Independent parts cut procurement cost; long-life parts (idlers/rollers: ≥50,000hrs) lower maintenance — annual conveying cost down 25%-40% vs industry.

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Customized Delivery Service

70% pre-assembled (on-site assembly 10-20 days); engineers adjust parameters for complex layouts to speed commissioning.

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Maintenance Support

1-year free maintenance + lifelong consultation; global spare parts hubs (Europe/Africa/SEA) deliver common parts in 48hrs; remote monitoring predicts faults, reducing unplanned stops.

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"Theory + practice" training (operation/emergency troubleshooting) reduces losses from human errors.

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