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Energy and Power

In the energy and power industry (coal-fired power plants, biomass power plants, waste incineration power plants, new energy supporting energy storage sites), the conveyance of bulk materials (coal, biomass fuel, solid waste, fly ash, desulfurized gypsum) faces four core challenges: "stringent environmental requirements, complex material characteristics, strong conveyance continuity, and equipment corrosion & wear resistance". Relying on core equipment such as long-distance belt conveyors, pipe belt conveyors, hopper feeders, and truck unloaders, as well as independently developed components like high-wear-resistant idlers, anti-corrosion rollers, and non-powered dust-collecting chutes, Zoomry Heavy Industry creates customized conveying solutions for the energy and power industry featuring "sealed environmental protection + anti-clogging adaptation + continuous stability".

Onsite support from Zoomry’s
engineering experts

Zoomry experts provide on-site equipment installation, usage guidance, and commissioning. If uncontrollable factors like ground conditions arise, they deliver solutions promptly. For later troubleshooting and maintenance, they also respond efficiently, fully boosting on-site efficiency. Choose Zoomry as your on-site innovation partner to ensure seamless operations and minimize interruptions.

Application Solutions for Segmented Scenarios
in the Energy and Power Industry
Main Equipment
Long-distance belt conveyors: Belt width 1400-2000mm, speed 2.5-3.0 m/s; high-carbon steel lattice frame with anti-corrosion coating (resists sulfide corrosion from flue gas).
Pipe belt conveyors: Max turning angle 110° (exceeds ordinary conveyors’ 70°), flexibly bypass workshops/equipment without extra transfer platforms, reducing plant space occupation.
Component & Anti-Clogging Assurance
Conveyor belts:Tear-resistant polyester canvas (longitudinal tensile strength ≥2000 N/mm, withstands coal impact).
Idlers:IP65 sealed double-row self-aligning bearings (72h immersion test: water ingress ≤100g, better than GB standard’s 150g); service life >50,000 hours (avoids dust/moisture wear).
Cleaning system:PU scrapers + brushes at conveyor head/tail (cleaning efficiency >98%, removes adhered coal to prevent clogging).
Advantages
  • Enables 24/7 coal supply (monthly downtime ≤1.5h).
  • Coal dust loss rate drops from 5% (traditional equipment) to 0.8%.
  • Conveying efficiency 30% higher than industry peers.
  • Ensures stable boiler operation and avoids power generation losses from fuel interruption.
Main Equipment Selection
Custom hopper feeders: Hopper width 3.5-5.7m, equipped with high-frequency vibration devices and rotating discharge mechanisms (quickly break entangled materials to prevent hopper clogging).
ZR Series Crawler-Type Grasshopper Conveyors: Conveying capacity 200-400 tph; reinforced lattice frame; crawler chassis (stable on soft fuel yard ground); conveying inclination ≤18° (suitable for short-distance fuel transfer from yard to boiler).
Anti-Mildew & Control Design
Inner walls of hoppers/conveyors:Anti-mildew coating (reduces wet fuel adhesion and mildew).
Conveyor belt: Anti-slip pattern treatment (prevents loose fuel slipping).
PLC automatic control system: Adjusts feeding amount based on boiler fuel demand (feeding error ≤±2%, avoids excessive/insufficient fuel affecting combustion efficiency).
Application Advantages
  • Clogging rate drops from 12% (traditional equipment) to ≤1%.
  • Fuel mildew rate controlled within 3%.
  • Labor costs reduced by 60% vs. traditional manual-assisted conveyance.
  • Flexible equipment movement (adapts to biomass power plants’ "multiple yards, scattered material extraction" operation).<
Main Equipment Configuration
Fly ash conveyance: Pipe belt conveyors (belt folded into a tubular structure for 100% sealing, preventing dust diffusion).
Desulfurized gypsum anti-adhesion:Heating & insulation devices (40-50℃) at conveyor hopper bottoms (prevents gypsum caking/adhesion from moisture).
Off-site transfer: ZRLS-TU Series Truck Unloaders (belt width 1400-1800mm, capacity 600-1800 tph) with 2-lane ramps (supports simultaneous unloading of multiple trucks, avoiding queuing).
Anti-Corrosion & Sealing Assurance
Anti-corrosion:Equipment body/components use 304 stainless steel or anti-corrosion coating (resists weak corrosion of desulfurized gypsum).
Rollers:40Cr forged material (diameter ≥159mm), with ultrasonic flaw detection and stress tempering (25% higher load-bearing than ordinary rollers, excellent corrosion resistance).
Spill prevention:Rubber skirts at discharge ends (avoids gypsum spillage and ground pollution).
Application Advantages
  • Leak-free transfer of power plant by-products.
  • Fly ash dust pollution rate ≤0.3%; desulfurized gypsum clogging rate drops from 8% (traditional equipment) to 0.5%.
  • 40% higher transfer efficiency than industry peers.
  • Meets environmental departments’ "zero-pollution" requirement for solid waste disposal, enabling resource utilization of by-products.
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Get answers to your questions and discover how Zoomry can help you transform your bulk material handling operations with tailored, industry-specific workflows.
ZOOMRY's Service and Support System
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Production Efficiency Improvement

Adapts to scenarios; mine bulk conveying efficiency up 30%-50%, 24/7 operation ensures production continuity and boosts annual output.

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Safety & Environmental Protection

Sealed conveyance + low-noise design meets EU/North America mining standards; reduces dust/noise impact on workers, lowering safety compliance risks.

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Cost Optimization

Independent parts cut procurement cost; long-life parts (idlers/rollers: ≥50,000hrs) lower maintenance — annual conveying cost down 25%-40% vs industry.

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Customized Delivery Service

70% pre-assembled (on-site assembly 10-20 days); engineers adjust parameters for complex layouts to speed commissioning.

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Maintenance Support

1-year free maintenance + lifelong consultation; global spare parts hubs (Europe/Africa/SEA) deliver common parts in 48hrs; remote monitoring predicts faults, reducing unplanned stops.

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Specialized Training

"Theory + practice" training (operation/emergency troubleshooting) reduces losses from human errors.

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