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Mining Conveyor Systems

Global mining production chain (open-pit/underground mines, concentrators): Bulk material (ore, gangue, beneficiation tailings) conveyance faces "high load, severe wear, heavy dust, complex terrain" challenges. With core equipment (long-distance belt conveyors, pipe belt conveyors, radial telescopic stackers) and self-developed parts (high-wear idlers, anti-corrosion rollers, polyurethane cleaning scrapers), Zoomry Heavy Industry provides mining customized solutions with "high load resistance + dust sealing + terrain adaptation".

Onsite support from Zoomry’s
engineering experts

Zoomry experts provide on-site equipment installation, usage guidance, and commissioning. If uncontrollable factors like ground conditions arise, they deliver solutions promptly. For later troubleshooting and maintenance, they also respond efficiently, fully boosting on-site efficiency. Choose Zoomry as your on-site innovation partner to ensure seamless operations and minimize interruptions.

Application Solutions for Segmented Scenarios
in the Mining Industry
Main Equipment Configuration
Long-distance belt conveyors: Belt width 1400-2000mm, speed 2.5-3.0 m/s, anti-corrosion coated (adapts to open-pit mine’s humid-hot/dry-dusty env).
Matched ZR-SF Radial Telescopic Stackers: 360° radial rotation, max 20m boom telescoping, -15° to +25° luffing (flexibly adjusts stockpiling positions to avoid ore agglomeration; capacity +28% vs traditional fixed stackers).
Component Assurance
  • Conveyor belts: Tear-resistant polyester canvas, longitudinal tensile strength ≥2000 N/mm (resists large ore impact).
  • Idler sets: Sealed double-row self-aligning bearings (IP65 dust/water protection, reduces dust-caused wear).
  • Chute inner wall: 12-15mm wear-resistant alloy liners (avoids ore impact deformation; service life ≥8 years).
Application Advantages
24/7 continuous conveyance for open-pit mines, monthly downtime ≤2hrs.
60% lower transport cost vs traditional dump trucks.
Ore stockpiling loss rate down from 5% (traditional) to 1.2%, boosting resource utilization.
Main Equipment Selection
Prefer pipe belt conveyors: Belt folded into tubular structure (6 idler sets support hexagon), 100% sealed to prevent fine tailings diffusion; max turning angle 110° (exceeds ordinary conveyors’ 70°), bypasses underground tunnel corners without extra transfer platforms, saving installation space.
Safety & Environmental Design
Equipped with belt deviation switches and pull cord switches (immediate stop on deviation/malfunction for underground safety); discharge end has non-powered dust-collecting chutes (airflow buffering reduces dust overflow), controlling underground dust concentration ≤8mg/m³ (meets global mining safety-env standards).
Application Advantages
Underground mine: Leak-free fine tailings conveyance, 90% less dust pollution vs traditional open conveyors; compact body fits narrow underground spaces, 30% higher efficiency than traditional equipment, reducing workers’ dust exposure risk.
Main Equipment Configuration
ZRLS-TU Series Truck Unloaders: Wheeled/tracked, belt width 1400-1800mm, capacity 600-1800 tph; 2-4-lane ramps support multi-truck simultaneous unloading (avoids congestion).
Post-unloading: Hopper feeders (custom 3.5-5.7m wide hoppers) for stable feeding; hopper bottom vibration device (prevents high-moisture tailings adhesion/clogging), feeding error ≤±2%.
Cleaning & Anti-Clogging Assurance
  • PU cleaning scrapers at belt conveyor head/tail + optional brush cleaners (cleaning efficiency ≥98%, reduces adhesion-caused belt deviation).
  • Hopper inner wall PTFE-lined (reduces tailings adhesion); impact beds (replace traditional buffer idlers) reduce crushed ore impact damage to belts.
Application Advantages
Realizes "truck unloading - stable feeding - clean conveying" integration in concentrators.
Material clogging rate down from 8% (traditional) to 0.5%; crushed ore conveyance cycle to flotation workshop shortened from 15mins to 6mins (accelerates production).
Annual equipment maintenance cost 35% lower than traditional equipment.
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ZOOMRY's Service and Support System
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Production Efficiency Improvement

Adapts to scenarios; mine bulk conveying efficiency up 30%-50%, 24/7 operation ensures production continuity and boosts annual output.

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Safety & Environmental Protection

Sealed conveyance + low-noise design meets EU/North America mining standards; reduces dust/noise impact on workers, lowering safety compliance risks.

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Cost Optimization

Independent parts cut procurement cost; long-life parts (idlers/rollers: ≥50,000hrs) lower maintenance — annual conveying cost down 25%-40% vs industry.

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Customized Delivery Service

70% pre-assembled (on-site assembly 10-20 days); engineers adjust parameters for complex layouts to speed commissioning.

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Maintenance Support

1-year free maintenance + lifelong consultation; global spare parts hubs (Europe/Africa/SEA) deliver common parts in 48hrs; remote monitoring predicts faults, reducing unplanned stops.

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Specialized Training

"Theory + practice" training (operation/emergency troubleshooting) reduces losses from human errors.

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